ECOSORB 606®: odor treatment of poured asphalt
CASE HISTORY
Site: oven for poured asphalt production
Plant description
This company located in northern Italy produces poured asphalt thanks to two ovens of 200 ql each. The emissions from the ovens are collected by a suction system and then conveyed to the chimney.
Problem
Although the scrubber works very well, the odorous molecules present in the fumes are not completely eliminated. These odorous molecules are by their nature difficult to identify and therefore difficult to treat. The presence of dwellings in the areas surrounding the plant makes the elimination of the odor problem the main condition of a livable coexistence between the neighborhood and the plant itself, thus avoiding possible plant shutdowns due to forensic practices.
Solution
For this purpose, a ferrule with 2 micron micro-nozzles was inserted upstream of the scrubber, inside the air duct. These nozzles spray a mixture of water and ECOSORB 606, interlocked by a high pressure system. This properly sprayed mixture meets the malodorous emissions by neutralizing the smell.
Olfactometric tests were performed in order to assess the real efficacy of the treatment with ECOSORB 606, based on the following method: a sample was taken without the addition of ECOSORB 606, called white sample, and then subsequent samples with different dosages of ECOSORB 606 (250, 500, 750, 1000 ml/h).
The results of this test are as follows:
Sample code | Sampling position | Sample date | Sample hour | Sampling mode | Predilution factor | Odor concentration, Cod (ouE/m3) |
100406ASA01 | Oven expulsion chimney - White | 06/04/2010 | 14.20 | FP | 2 | 20000 |
100406ASA02 | Oven expulsion chimney with 250 ml/h of deodorizing product | 06/04/2010 | 14.25 | FP | 2 | 18000 |
100406ASA03 | Oven expulsion chimney with 500 ml/h of deodorizing product | 06/04/2010 | 14.30 | FP | 2 | 10000 |
100406ASA04 | Oven expulsion chimney with 750 ml/h of deodorizing product | 06/04/2010 | 14.35 | FP | 2 | 9200 |
100406ASA05 | Oven expulsion chimney with 1000 ml/h of deodorizing product | 06/04/2010 | 14.40 | FP | 2 | 6200 |
100406ASA06 | Ambient air for asphalt unloading area | 06/04/2010 | 15.00 | AA | - | 150 |
This analysis shows that the dosage of ECOSORB 606 is a winner; from a starting value of 20000 ou/m3 without ECOSORB 606 there was a decrease of up to 60% of the starting value up to 150 uo/m3 in the directly surrounding environment.
The appropriately sprayed mixture of water and ECOSORB 606 meets the malodorous emissions neutralizing the smell through a high pressure system. Do you want to neutralize malodorous emissions with effective and cutting-edge products? Contact Tillmanns.